智能折彎機(jī)隨動(dòng)托料系統(tǒng)革新工藝 自動(dòng)化升級(jí)賦能精密制造
近日,隴博智能科技有限公司推出配備隨動(dòng)托料系統(tǒng)的創(chuàng)新型折彎機(jī),為金屬板材加工帶來**性突破。該系統(tǒng)通過實(shí)時(shí)跟蹤板材運(yùn)動(dòng)軌跡,動(dòng)態(tài)調(diào)整支撐位置,徹底解決了傳統(tǒng)折彎過程中板材下垂變形、定位不準(zhǔn)等行業(yè)痛點(diǎn),***提升了加工精度和效率。隨動(dòng)托料采用高靈敏度傳感器與伺服電機(jī)聯(lián)動(dòng),實(shí)時(shí)感知板材彎曲狀態(tài),自動(dòng)調(diào)整托料板高度和角度,確保板材全程平穩(wěn)受力,避免回彈誤差。系統(tǒng)內(nèi)置AI算法,可預(yù)判折彎路徑,智能避開刀具工作區(qū)域,防止碰撞風(fēng)險(xiǎn),同時(shí)優(yōu)化材料利用率。支持與數(shù)控系統(tǒng)無縫對(duì)接,實(shí)現(xiàn)從上料、折彎到下料的無人化操作,特別適用于汽車、航空航天等對(duì)精度要求嚴(yán)苛的行業(yè)。搭載該系統(tǒng)的折彎機(jī)可使折彎角度偏差≤0.1°,材料利用率提升15%,且單班次產(chǎn)能提高30%。業(yè)內(nèi)**評(píng)價(jià),此項(xiàng)技術(shù)突破了傳統(tǒng)折彎機(jī)的物理限制,為高精度、大批量生產(chǎn)提供了新方案,有望推動(dòng)金屬加工行業(yè)邁向“工業(yè)4.0”新階段。目前,該設(shè)備已在國內(nèi)多家**企業(yè)試用,并計(jì)劃拓展海外市場,助力全球制造業(yè)智能化升級(jí)。Recently, Longbo Intelligent Technology Co., Ltd. has launched an innovative bending machine equipped with a dynamic support system. This system has brought a revolutionary breakthrough to the processing of metal sheets. The system tracks the movement trajectory of the sheet in real time and dynamically adjusts the support position, completely solving the industry pain points such as sheet sagging deformation and inaccurate positioning during traditional bending processes, significantly improving processing accuracy and efficiency. The dynamic support system uses high-sensitivity sensors and servo motors to interact and perceive the bending state of the sheet, automatically adjusting the height and angle of the support plate to ensure the sheet is smoothly stressed throughout the process and avoid rebound errors. The system is equipped with AI algorithms that can predict the bending path, intelligently avoid the working area of the cutting tools, prevent collision risks, and optimize material utilization. It supports seamless integration with CNC systems, enabling unmanned operation from loading, bending to unloading, and is particularly suitable for industries with strict precision requirements such as automobiles and aerospace. The bending machine equipped with this system can achieve a bending angle deviation of ≤ 0.1°, increase material utilization by 15%, and increase single-shift production capacity by 30%. Industry experts evaluate that this technological breakthrough has broken through the physical limitations of traditional bending machines, providing a new solution for high-precision and large-scale production, and is expected to drive the metal processing industry to a new stage of "Industry 4.0". Currently, this equipment has been tested by several leading domestic enterprises and is planned to expand into overseas markets to assist in the intelligent upgrade of global manufacturing.