隴博智能純電伺服數(shù)控折彎機(jī)實(shí)現(xiàn)技術(shù)突破
近日,隴博智能在折彎機(jī)技術(shù)領(lǐng)域取得重大突破,純電伺服數(shù)控折彎機(jī)成功解決了傳統(tǒng)純電折彎機(jī)在大噸位提升時(shí)絲桿傳動(dòng)導(dǎo)向的難題,為鈑金加工行業(yè)帶來了更高效、精細(xì)的解決方案。傳統(tǒng)純電折彎機(jī)在大噸位工況下,由于側(cè)板喉口受力變形,會(huì)導(dǎo)致滑板導(dǎo)向方向與絲桿傳動(dòng)受力方向偏離,使傳動(dòng)絲桿承受額外應(yīng)力,進(jìn)而影響設(shè)備的正常工作和加工精度,甚至可能造成絲桿斷裂。隴博智能技術(shù)研發(fā)團(tuán)隊(duì)經(jīng)過不懈努力,創(chuàng)新性地推出了**絲桿傳動(dòng)導(dǎo)向裝置。這一裝置能夠有效避免側(cè)板喉口變形對(duì)絲桿傳動(dòng)的干擾,無論折彎力多大,絲桿都能保持精細(xì)穩(wěn)定的傳動(dòng),確保折彎精度的穩(wěn)定性。過客戶現(xiàn)場(chǎng)長達(dá)一年多的嚴(yán)苛測(cè)試,該設(shè)備的可靠性和穩(wěn)定性得到了充分驗(yàn)證,目前EP系列折彎機(jī)已成功實(shí)現(xiàn)批量化投產(chǎn)。先進(jìn)的**絲桿傳動(dòng)導(dǎo)向技術(shù),配備數(shù)控系統(tǒng),搭載雙軸數(shù)控伺服隨動(dòng)托料裝置、DSP安全光幕和6軸后擋料裝置。雙軸數(shù)控伺服隨動(dòng)托料裝置在折彎過程中能精細(xì)托舉板料,減輕工人勞動(dòng)強(qiáng)度的同時(shí),進(jìn)一步提升加工精度和效率;DSP安全光幕***保障操作人員的安全,為安全生產(chǎn)保駕護(hù)航;6軸后擋料裝置可根據(jù)加工零件的需求,將擋料位置調(diào)整到比較好狀態(tài),提高加工精度,適應(yīng)不同規(guī)格和形狀的板材,適用于各種復(fù)雜工件的加工,還能減少因定位不準(zhǔn)導(dǎo)致的廢品率,縮短調(diào)整時(shí)間,提升整體生產(chǎn)效率。隴博智能這一技術(shù)突破,不僅展示了其在折彎機(jī)制造領(lǐng)域的技術(shù)實(shí)力,也為大噸位純電伺服數(shù)控折彎機(jī)的發(fā)展樹立了新**,將助力更多企業(yè)在鈑金加工領(lǐng)域提升生產(chǎn)效能,在激烈的市場(chǎng)競爭中搶占先機(jī)。
Recently, Longbo Intelligent has made a significant breakthrough in the field of bending machine technology. The all-electric servo numerical control bending machine has successfully solved the problem of the traditional all-electric bending machine's screw rod transmission guidance when lifting large-tonnage parts. This has brought a more efficient and precise solution to the sheet metal processing industry. In traditional all-electric bending machines operating under large-tonnage conditions, due to the deformation of the side plate throat, the sliding plate's guiding direction will deviate from the force direction of the screw rod transmission, causing the transmission screw rod to bear additional stress, which in turn affects the normal operation and processing accuracy of the equipment, and even may cause the screw rod to break. The Longbo Intelligent R&D team, through unremitting efforts, innovatively launched an independent screw rod transmission guidance device. This device can effectively avoid the interference of the side plate throat deformation on the screw rod transmission. Regardless of the bending force, the screw rod can maintain precise and stable transmission, ensuring the stability of the bending accuracy. After more than a year of rigorous testing at the customer site, the reliability and stability of this equipment have been fully verified. Currently, the EP series bending machines have successfully achieved mass production. The advanced independent screw rod transmission guidance technology, equipped with a numerical control system, is accompanied by a dual-axis numerical control servo follow-up support device, a DSP safety curtain, and a 6-axis rear stop device. The dual-axis numerical control servo follow-up support device can precisely support the sheet material during the bending process, reducing the labor intensity of workers while further improving processing accuracy and efficiency; the DSP safety curtain provides comprehensive safety protection for operators, ensuring safe production; the 6-axis rear stop device can adjust the stop position to the optimal state according to the processing part's requirements, improving processing accuracy, adapting to different specifications and shapes of sheet materials, suitable for the processing of various complex parts, and can also reduce the scrap rate caused by inaccurate positioning and shorten adjustment time, improving overall production efficiency. This technological breakthrough by Longbo Intelligent not only demonstrates its technical strength in bending machine manufacturing, but also sets a new benchmark for the development of large-tonnage all-electric servo numerical control bending machines, helping more enterprises in the sheet metal processing field enhance production efficiency and seizing the initiative in the fierce market competition.